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Cutting particleboard to size: types, thickness and uses

Particleboard is the budget workhorse of cabinet making: cheap, flat and usually faced with melamine. Here is what it is, the common types and thicknesses, and how to cut it without chipping the edges.

Close-up of particleboard
Infographic on planning, cutting and finishing particleboard for interior furniture.

What is particleboard?

Particleboard is pressed wood chips bound with resin: cheap and nicely flat, but less strong than plywood and sensitive to moisture. You rarely see it bare, it is usually faced with a decorative melamine layer, which makes melamine board. Raw particleboard is mostly used where it will be hidden or laminated.

Types

Which thickness?

Cutting it cleanly

The chip core can crumble at the edge, so use a sharp fine-tooth blade, score the line first, and back the cut with a sacrificial board. Keep cut edges clean and band them, because the core soaks up moisture fastest. Support the sheet so it does not sag and pinch the blade.

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Frequently asked questions

Is particleboard strong enough for shelves?

For short, supported shelves yes; it sags over wide spans. Use 3/4 in and keep spans short, or pick plywood for wide/load-bearing shelves.

Can particleboard handle moisture?

Standard swells; use moisture-resistant (green) in damp areas and seal the cut edges.

How do I stop the edge chipping?

Sharp fine-tooth blade, score the line first, and back the cut with a sacrificial board.

Related: cutting melamine board to size →

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